2004 Johnson Evinrude 90, 115HP 4-Stroke Parts Catalog Manual PDF Download

2004 Johnson Evinrude 90 & 115 HP 4-Stroke Parts Catalog Manual (PDF Download)

This is the OEM parts catalog for the 2004 Johnson Evinrude 90 HP and 115 HP 4-stroke outboards, covering model numbers J90PL4SRC, BJ90PL4SRC, J90PX4SRC, BJ90PX4SRC, J115PL4SRC, BJ115PL4SRC, J115PX4SRC, and BJ115PX4SRC.

Worth knowing: the 2004 Johnson 4-stroke 90 and 115 HP engines weren’t built by OMC. They were Suzuki-manufactured powerheads painted and badged as Johnsons, sold to give Johnson dealers a 4-stroke option alongside the 2-stroke Evinrude E-TEC line. That supply arrangement was scaled back in 2004 and ended after the 2005 model year, so this catalog covers one of the last model years these Suzuki-built Johnsons were sold.

This is a parts catalog, not a repair manual — it contains exploded-view parts diagrams and part numbers for ordering, not step-by-step rebuild procedures or torque specs. Sections covered: motor cover and fuel tank, recoil starter assembly, ignition and electrical, carburetor, piston and crankshaft, cylinder and crankcase, stern and swivel bracket, midsection, and gearcase.

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Frequently Asked Questions

What years and models does this cover?
The 2004 model year Johnson Evinrude 90 HP and 115 HP 4-stroke outboards only — model numbers J90PL4SRC, BJ90PL4SRC, J90PX4SRC, BJ90PX4SRC, J115PL4SRC, BJ115PL4SRC, J115PX4SRC, and BJ115PX4SRC.

Is this a repair manual or a parts catalog?
It’s a parts catalog with exploded diagrams and OEM part numbers for ordering replacement parts. It does not include step-by-step repair or rebuild instructions.

Does this cover carbureted or EFI engines?
The catalog includes a carburetor section; some 2004 Johnson 90/115 4-strokes were sold as EFI. Check your engine’s nameplate model number against the list above before buying to confirm your fuel system matches.

What format does it come in?
PDF, delivered as an instant download right after checkout — no shipping or waiting.